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CAPTURING
CORPORATE KNOWLEDGE IN A PROCESS LIBRARY Permission is granted to post, print and distribute this document in its original PDF format.
Work
Processes typically evolve on a much different schedule than the
documentation or procedures that describe them.
Efforts toward deliberate and continual change tend to increase
the differences between what is actually happening and what is
documented. This
session will introduce a method for quickly capturing process data in
graphic form, setting up a library of processes and instituting a
schedule to maintain the integrity of the process library. The Need for a Corporate
Memory Library The same is true for new
hires at the operating level in any organization.
They can join the organization loaded with credentials and yet
essentially be non-performers until they are trained.
Training often starts with the new recruit being handed a policy
manual and procedure manual. After
poring through these manuals for a few hours or days, what has this
person learned? Organizations are continually
evolving. Turnover rates
can be horrendous -- particularly in organizations that treat their
people like expenses. We have to train new people.
Technology advances seem to render our equipment obsolete in a
matter of months. We need
to learn to use our new tools. Competition
drives us to be better. We
have to adopt new methods. Regulations,
certifications and audits demand us to document what we do. But, the
best we can do is a snapshot of a moving picture.
Without a systematic approach to updating the documentation,
either the snapshot lags behind and becomes quickly outdated or
improvement is stifled to protect the integrity of the documentation. Today, a question that many
organizations are asking is, "How can we get a handle on Corporate
knowledge?" In this
turbulent business environment, how can we capture, use and create
knowledge in our organization to our best advantage?
Where is the process-related knowledge in the organization?
Process knowledge resides in the minds of the people who work in
and support the process. Corporate memory is the
organizational-specific knowledge that accumulates in the minds of the
organization's people as they learn and experience the work they do.
World-class organizations recognize this. An environment that places high value in its people will be
more successful in preserving this corporate memory. But, we want to do more than just preserve what we have. We
want to encourage innovation and create new knowledge… and
systematically address documentation as an integral product of
improvement. People, Processes and
Documentation We need to organize this
content in a repository that is easily accessible by anyone who needs
process information or support. Our
"knowledge-base" provides no value unless it is used.
We want to encourage and promote the use of the content for
training, to satisfy inquiries as to what we do now and as a baseline
for further improvement work. We
want to share the content as best practices, to build on good ideas, to
apply good ideas in other situations and to spawn new ideas. We need to breathe life into the content, so that it evolves with our processes. This means developing a systematic approach for reporting and seeking changes. Capturing the Facts Process Chart Symbols
The Work Simplification
symbols represent the action and non-action steps which are the verbs in
a process. This gives us a powerful common language for
describing work. The
identification of non-action steps, which account for most of the
processing time (typically over ninety-five percent), distinguishes the
Work Simplification approach from most others.
Each step in a work process is identified by one of eight ASME
and ANSI approved symbols. The real beauty of the symbol
set lies in its design which is simple yet comprehensive.
The four base symbols:
This outstanding set of
categories is analogous to an alphabet or number system, a complete set
that work! The symbols are mutually exclusive, comprehensive and
universally applicable: Mutually exclusive
- Each symbol represents a distinct type of action.
Therefore, the categories do not overlap and make it difficult to
determine which symbol to apply. An
item is either moving (an arrow) or stationary (all other symbols); it
is either doing nothing (a triangle) or doing something (all other
symbols), etc. Comprehensive
- They cover the work processes completely.
There are not spaces between the categories of activities that
are left uncovered. Universally applicable
- They occur in all work areas. Therefore,
it is not necessary to use different terminology in different work areas
(i.e. legal, accounting, sales, engineering, etc.) The set is rounded out with the inclusion of four more symbols -- all variations of doing work.
Three of these symbols
The
Destroy symbol
Process Chart Conventions Conventions are the conventional ways of labeling, drawing and terminating the lines that connect the symbols.
Gathering
the Facts Walk the path that each process follows - with a clipboard in hand
Organize the facts with a process flow chart
Data
Collection Example -- Paying for Gas with a Credit Card This is a simple example that
is included because most people can visualize the steps quite clearly.
The objective is to document a process for purchasing gas with a credit
card. In this scenario, the
transaction will occur at the pump. The main item to be charted is the
credit card, but the chart will also include items supporting the credit
card payment process. The
starting point will be when the vehicle arrives at the pump and the end
point is when the vehicle leaves the pump.
We are documenting the credit card transaction only and will not
chart the vehicle, gas, or person(s) involved in the process. With a clipboard in hand we
follow the credit card through the process. The vehicle pulls up to the
pump. The credit card is in the driver's wallet. The driver (with
the credit card) gets out of the vehicle and walks over to the pump.
The credit card is removed from the wallet by the driver and
inserted into the credit card reader on the pump. The Reader reads the
credit card detail and verifies that the card is in good standing. It
then ejects the card which is removed by the driver and replaced in the
wallet. The credit card sits in the wallet thereafter. After the gas is
pumped, a receipt is printed. The receipt is removed from the printer
and placed in the wallet (along with the credit card). The driver gets
back in the vehicle and drives away. The following process data
list represents the notes that would be captured during observation…
including the shorthand in the right columns.
Collecting facts that represent reality is a more demanding task than it appears to be. It requires discipline. Facts should be observed at the workplace. The good news is…once the facts have been collected, converting them to a chart is relatively easy! Turn your shorthand sideways and you're half way there!
Begin the chart with a label that identifies the item.
Then add the symbols for that label, left to right, in the order they occur. Place a period at the end to indicate that you have intentionally ended the chart.
Add a few words to each step and you have a process flow for the credit card -- written in plain english that can be read and understood by just about anyone!
The process also includes a card reader and a receipt. Each is represented with its own horizontal line. Here the three items are tied together to represent the credit card "Pay at the Pump" process.
The card reader ties the receipt to the credit card. Information from the credit card is passed to the reader where it is held until after the gas is pumped. Then it uses the information it read from the credit card along with the gas purchase detail to print the receipt. Organizing and Maintaining
Process Content Without specifying a particular technology solution, here are attributes needed to support an effective process library. The specific technology can vary from a simple folder structure on a public drive to a full-featured content management system with advanced search capabilities, document linking, version control, archiving, security... Central repository - Pull
all of your process content together in a centralized repository to
eliminate redundancy and provide a tight rein on version control.
Encourage sharing as people become accustomed to using the
library. Accessibility - Content
must be easily available to the people who need it for educational
purposes and for decision-making. Here
are a few considerations to simplify navigation through the library.
Security - Needs
to be balanced with accessibility.
You don't want to hinder access and you don't want content to
disappear or change without passing through the proper channels.
In an environment where people are trusted and their knowledge
respected, this is less of an issue. Still, read only access is sensible
to protect from mistakes with an Administrator to manage the inflow of
new material, archiving and version control. Maintenance - The
value of information that is captured in the library will dissipate
quickly unless the content is aggressively maintained.
This can be handled within the library by establishing a routine
audit/review schedule for material as it is placed into the library, and
(with training) the people who are directly involved with the processes
can easily supply the facts. Over time, the content of the library should evolve with our processes. The library should also evolve in its own functionality. This can be enhanced by including library use and library management as evolving processes that are managed according to the same principals and schedule as the other processes. Sharing Process Content Team Concept
- The work simplification approach to process improvement is centered
around an improvement team that is made up of process experts (the most
experienced people who have a direct involvement with the process) along
with subject matter experts. Carrying the concept of
the improvement project into an improvement program, we assign
change management responsibility to process "captains" (again,
process experts who are directly involved with the processes) who report
process changes on a scheduled and as-needed basis. The process management team
is rounded out with a Director, a Library Administrator and
Coordinator(s). The role of
the Process Management Director is to manage the improvement program;
to oversee the process improvement projects, encourage the
library content use and promote "tacit knowledge exchange".
The role of the Process Library Administrator is to maintain the
physical library content and assists in its use.
Project Coordinators facilitate and manage improvement projects
and Process Captains manage their processes.
These roles will not demand full-time attention. One individual
may handle multiple roles while several individuals may serve as
Coordinators. "War Room"
- Establish a project war room with plenty of wall space for active
process charts, physical Bulletin boards and a PC with Library and
Internet access. Use this
room for improvement team meetings and encourage people to drop in to
review and mark up charts and check the bulletin boards.
Like the processes and the library, treat the war room as living
project, try new things. Consider having active team members sit in on
other team meetings. Consider
a stats board that identifies dollars saved, increased sales, number of
steps reduced, shortened processing time, reduced errors… whatever
stats make sense. Reward
successes and promote them. Both
a physical and an electronic bulletin board can be implemented to
support process research. Training - Train
on the use of the library and how it is organized.
At the library workstation in the war room, post guidelines that
explain what is in the library and how to access it along with process
charts that highlight library interaction in process improvement
projects. Build library-use into the improvement process.
The library is a tool for project research and a repository for
project deliverables. Project
facilitators can support this by assigning project team members research
tasks. For the Process Library and
continuous improvement program to survive, they must be incorporated
into the business culture and become a way of life.
This requires genuine support and encouragement from management,
real perceived value in the minds of the operating people and solid
training with clear expectation. When the work makes sense and the
people understand what they are contributing to the organization,
attitudes tend to be upbeat and innovation thrives.
Good training can contribute to a good process library and a good
process library can help build a good training program, so let's
nudge the momentum in that direction! Some of the fundamental roots
of system management can be traced back nearly 2500 years when Confucius
offered the following insights… "Man can make System
great. It isn't System that makes man great." "To expect accomplishment without proper advisement is ridiculous." |
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